Rack iyo Pinion Linear Module waa qalab farsamo oo ku salaysan mabda'a qalabka iyo gudbinta rack si loo gaaro dhaqdhaqaaqa toosan. Iyada oo la marayo gudbinta meshing ee geerka iyo racks, dhaqdhaqaaqa wareega ee mootada ayaa si hufan loogu beddelaa dhaqdhaqaaq toosan
Rack iyo Pinion Linear Module waa nidaam dhaqdhaqaaq toosan oo isticmaala gears (Pinion) si uu ugu xidho racks (Rack) si loogu gudbiyo. Adigoo ku kaxeynaya geerka matoor wareegeysa, culeysku wuxuu si toos ah ugu socdaa jihada rafka. Waxay leedahay sifooyinka istaroogga weyn, xawaaraha sare, iyo culeyska sarreeya, waxaana si weyn loogu isticmaalaa meelaha ay ka midka yihiin qalabka mashiinka CNC, khadadka wax soo saarka otomaatiga ah, kala-soocidda saadka, daabacaadda 3D ballaaran, iyo mashiinka marxaladda.
Qaybaha aasaasiga ah ee Rack iyo Pinion Linear Module
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Rack |
Caadi ahaan qaab dhismeedka iligga toosan ee dheer, oo ku qotoma saldhigga ama tareenada hagaha, una adeega sida "track" ee dhaqdhaqaaqa toosan. Walaxda inta badan waa mid sare - birta xoogga badan (sida 45 birta, birta daawaha), oogada waa la demiyay si loo hagaajiyo caabbinta xidhashada. |
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Pinion |
Qalab yar oo ku xidha shaleg oo loo kaxeeyo inuu ku wareego matoor (sida servo motor ama stepper motor). Ilkaha marshadu waxay u baahan yihiin inay iswaafajiyaan rafaadka (badanaa toosan ama helical, leh ilko helical yareeya saamaynta iyo qaylada). |
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Habka hagida |
Iyada oo la socota dhaqdhaqaaqa rack gear, waxay hubisaa habsami u socodka dhaqdhaqaaqa toosan, badanaa iyadoo la adeegsanayo biraha hagaha toosan (sida hagaha kubbadda, isku-darka slider) si looga fogaado leexinta dhaqdhaqaaqa. |
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Unugga wadista |
Waxaa ku jira matoor iyo wax-dhiye (ikhtiyaar lagu hagaajinayo qulqulka iyo xawaaraha), qaybo ka mid ah waxaa lagu qalabeeyay cod-bixiyeyaal si loo gaaro jawaab celinta booska, samaynta - xakamaynta wareegga. |
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Jidhka Module |
Firam isku xira qaybo kala duwan, oo u badan ka samaysan aluminium aluminium ama bir, dheellitiraya qallafsanaanta qaabdhismeedka. |
Tilmaamaha gudbinta ee Rack iyo Pinion Linear Module
Marka gearku wareego, waxa uu wadaa rafcaanka (ama marshadu waxa ay ku socotaa shaleg go'an) iyada oo loo marayo meshing dusha iligga, si toos ah u soo saaraya dhaqdhaqaaqa toosan, oo leh waxtarka gudbinta sare (sida caadiga ah 85% -95%), oo si fudud u gaari kara istaroog dheer oo dheer (dhowr mitir ilaa tobanaan mitir, oo aad uga badan istaroogga xaddidan ee boolal kubbadda) adoo kordhinaya dhererka dhererka.
Xawaaraha dhaqdhaqaaqa waa mid aad u dhakhso badan (badanaa ilaa 1-5m / s), laakiin saxnaanta meelaynta waxaa saameeya nadiifinta udhaxeysa gears iyo racks, oo guud ahaan wuu ka hooseeyaa kan qalabka kubbadda kubbadda (saxnimada meelaynta inta badan waa ± 0.1mm ilaa ± 0.5mm, saxnaanta meelaynta soo noqnoqda waa ± 0.05mm ilaa ± 0.2mm) shuruudaha saxda ah ee 0.2mmrio.
Isbarbardhigga cutubyada kale ee toosan
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Cabbirrada isbarbardhigga |
Rack&Pinion |
Kubbada Isku-xidhka |
Suunka waqtiga |
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Safarka |
Dheeraad dheeraad ah (si aan xad lahayn u kala goyn kara saqafka) |
Xaddidan (waxay ku xaddidan tahay dhererka biraha) |
Dheer (dhererka suunka wuu xadidan yahay wuxuuna u baahan yahay in la adkeeyo) |
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Xawaaraha |
Sare (1-5 m/s) |
Dhexdhexaad (0.5-2 m/s) |
Sare (2-10 m/s) |
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Meelaynta saxnaanta |
Dhexdhexaad (± 0.1- ± 0.5mm) |
Sare (± 0.001- ± 0.05mm) |
Hoose (± 0.1- ± 1mm) |
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Awoodda culeyska |
Dhexdhexaad sare (ku habboon rarka shucaaca) |
Sare (ku habboon rarka axial) |
Hooseeyo (badanaa kuwa fudud) |
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Qiimaha dayactirka |
Dhexdhexaad (waxay u baahan tahay sifaynta joogtada ah ee gears iyo racks) |
Sare (waxay u baahan tahay wasakheynta ka hortagga caarada rasaasta) |
Hooseeyo (suunka ayaa u nugul xirashada waana sahlan tahay in la beddelo) |
Halkan, boggan, waxaan ku soo bandhigaynaa moodalsoo leh cabbir farsamo sida soo socota:
Waxaa lagugu soo dhawaynayaa inaad daawato mashruucyo badan ama aad booqato goobtayada muuqaalada Youtube: https://www.youtube.com/@tallmanrobotics
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Qaabka No |
TMG135CM |
tMG135CR |
TMG170CM |
TMG170CR |
TMG220CM |
TMG220CR |
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Awoodda Baabuurka (W) |
400 |
750 |
750 |
1500 |
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Ku celcelinta (mm) |
±0.01/±0.02 |
±0.01/±0.02 |
±0.01/±0.02 |
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Gear Ilkaha |
22 |
32 |
30 |
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Gear Pitch |
5 |
5 |
6.666 |
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Saamiga dhimista |
1:5 |
1:5 |
1:10 |
1:5 |
1:10 |
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Leedhka (mm) |
22 |
32 |
16 |
40/20 |
40/20 |
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Xawaaraha ugu badan (mm/s) |
1100 |
1600 |
800 |
2000/1000 |
2000/1000 |
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Xawaaraha baabuurka 3000(rpm/min) |
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Max raran |
Dardargelinta Dardargelinta |
Horizontal |
0.3G |
25 |
30 |
90 |
25/60 |
60/120 |
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Toosan |
0.3G |
5 |
5 |
15 |
5/10 |
10/22 |
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Culayska la qiimeeyay |
56 |
98 |
490 |
60/120 |
120/240 |
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Hagaha toosan (mm) |
15*12.5-2 |
15*12.5-2 |
23*18-2 |
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Dareemka asalka ah |
Furan |
EE -SX672(NPN-SX672P(PNP)) |
EE -SX672(NPN-SX672P(PNP)) |
EE -SX672(NPN-SX672P(PNP)) |
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Gudaha |
E2S-W13 |
EE -SX674(NPN-SX674P(PNP)) |
EE -SX674(NPN-SX674P(PNP)) |
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Nooca xiran |
Furan |
Si buuxda u xidhan{{0} |
Furan |
Si buuxda u xidhan{{0} |
Furan |
Si buuxda u xidhan{{0} |
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Qalabka toosan ee rack gear-ka ayaa si weyn loogu isticmaalaa warshadaha kala duwan iyo kuwa aan warshadaha ahayn sababtoo ah istaroog dheer, xawaarihiisa sare, awoodda culeyska dhexdhexaadka ah, qaabdhismeedka fudud, iyo qiimaha dhexdhexaadka ah. Kuwa soo socda ayaa ah meelaha ugu muhiimsan ee laga codsanayo iyo xaaladaha gaarka ah:
1. Khadka wax soo saarka otomaatiga ah iyo maaraynta alaabta
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Samaynta baabuurta |
Jidka moobilka ee alxanka alxanka iyo robotyada xabagta, waxa ay gartaa turjumaada fog ee robots ee labada dhinac ee jidhka gaadhiga ama inta u dhaxaysa khadadka wax soo saarka, dhamaystirka alxanka tooska ah, isku xidhka iyo hababka kale; Xariiqda gudbinta qaybta, ku wad habka tallaalka si aad u hagaajiso booska walxaha oo aad u dhigma laxanka goobaha shaqada ee kala duwan. |
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Saadka iyo kaydinta |
Bakhaar saddex geesood ah oo otomaatig ah, habka socodka tooska ah ee wiishka istaadhanka ahi waxa uu ku tiirsan yahay modules rack gear si loo gaadho -xawaaraha dheer iyo fogaanta-dhaqdhaqaaqa sare, hagaajinta hufnaanta kaydinta alaabta iyo soo celinta; Habka wadista ee AGV (Gaadhiga La Hagayo Atoomaatiga ah) waxa uu ku gaadhaa meelayn sax ah iyo gaadiid degdeg ah iyada oo loo marayo gudbinta mashiinnada qalabka. |
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Wax-soo-saarka Elektrooniga ah |
On line gaadiidka ee workpieces waaweyn sida loox PCB iyo shaashadaha bandhigay, sidaha waxaa loo kaxeeyaa si ay u dhamaystiraan wareejin toosan, iyo wax soo saarka si toos ah waxaa lagu gaaraa iyadoo la kaashanayo loading iyo dejinta hubka robotic. |
2. Mashiinka miisaanka weyn iyo qalabka mashiinka
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Habaynta Biraha |
Nidaamka quudinta shaqada ee mashiinnada wax-shiidka ee gantry, mashiinnada caajiska ah ee waaweyn iyo qalabka kale waxay isticmaalaan sifooyinka istaroogga dheer ee aadka u dheer ee qalabka iyo qalabka rack si loo daboolo baahida mashiinnada ee shaqooyinka waaweyn; Qalabka goynta/alxanka laysarka, madaxa laysarka ayaa loo dhaqaajiyaa inuu ku socdo qaab weyn oo miiska shaqada ah si loo gaadho sare - xakamaynta saxda ah ee goynta. |
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Habaynta Dhagaxa iyo Qoryaha |
Habka dhaqaaqa iskutallaabta ee mashiinnada goynta marmarka ah iyo mishiinnada xarashka alwaaxdu waxay gaadhaan xawaare sare iyo dhaqdhaqaaq toosan oo deggan iyada oo loo marayo gudbinta qalabka iyo rack, hubinta sii wadida jarista ama xardhitaanka. |
3. Qalab caqli badan iyo mashiinno gaar ah
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Qalabka masraxa iyo madadaalada |
Qaabka iftiinka iyo nidaamka tarjumaadda ee marxaladda weyn waxay isticmaalaan qalabka rakadaha gear-ka si ay u gaadhaan aamusnaan iyo siman dheer -dhaqdhaqaaqa fogaanta, kaas oo la isku duba rido beddelka muuqaallada waxqabadka; Qaybta wadista jidka ee roller coasters iyo tas-hiilaadka madadaalada ee waaweyn ayaa ka faa'iidaysta culayskeeda sare si loo hubiyo hawlgal ammaan ah. |
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Qalabka caafimaadka |
Habka tarjumaadda sariirta bukaanka ee qalabka CT iyo MRI ee waaweyn waxay ku gaadhaan meelaynta saxda ah iyada oo loo marayo gudbinta qalabka iyo rack, hubinta xasiloonida habka baaritaanka; Raadinta caawinta socodka ee robot-ka baxnaanintu waxay ka caawisaa bukaanada inay dhamaystiraan tababarka baxnaaninta toosan. |
4. Tamarta Cusub iyo Warshadaha Culus
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Awoodda Dabaysha iyo Voltaic |
Xariiqda wax-soo-saarka guddiga sawir-qaadista, socodka dhaqdhaqaaqa ee wafer silikoon ah oo gacanta ku haya gacanta robotic wuxuu u baahan yahay istaroog dheer iyo xawaare sare si uu u dhigmo xawaaraha khadka shirarka; Qalabka ogaanshaha daab ee beerta dabaysha waxaa wata moduleka rack gear si uu ugu socdo jihada dhererka garbaha, isagoo dhamaystiraya tijaabo aan wax duminayn- |
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Metallurgy iyo Mashiinada Culus |
Jidka maaraynta taangiga birta ee aqoon-is-weydaarsiga birta-samaynta iyo habka quudinta ee mishiinka duubista ayaa ka faa'iidaysta sifooyinka rarka sarreeya ee gears iyo racks si ay ula qabsadaan xaaladaha adag ee shaqada sida heerkulka sare iyo culeyska culus. |
5. Dhismaha iyo Kaabayaasha dhaqaalaha
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Garaash si toos ah u dhigma |
Baabuurka sidda nidaamka tarjumaadda saxanka ee garaashka baarkinka ee saddex-geesoodka ah wuxuu ku guulaysta wareejinta degdega ah ee baabuurta inta u dhaxaysa sagxadaha kala duwan ama meelaha baabuurta la dhigto iyada oo loo marayo gudbinta qalabka iyo raafka, hagaajinta ka faa'iidaysiga booska. |
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Albaabka iyo kor u qaadida |
Habka furitaanka iyo xidhitaanka albaabka ee injineernimada biyo-mareenku wuxuu isticmaalaa wax soo saarka qulqulka sare ee gears iyo racks si loo gaaro kor u qaadis siman ama turjumaadda iridda oo loo xakameeyo heerka socodka biyaha. |
Xudunta codsiga ee moduleka toosan ee rack gear rack wuxuu ku urursan yahay muuqaalka " istaroog dheer + saxnaanta dhexdhexaadka ah+xawaaraha sare / culeyska sare", gaar ahaan meelaha u baahan daboolida goobo shaqo oo waaweyn iyo baahida kharashka iyo ku habboonaanta dayactirka. Faa'iidooyinkeedu waa muhiim, waana xal wax ku ool ah oo loogu talagalay isku xirka awoodda wareega iyo dhaqdhaqaaqa toosan.
Faa'iidooyinka ugu muhiimsan ee Rack iyo Pinion Linear Module waxay ku jiraan istaroog dheer, xawaarihiisa sare, iyo awoodda culeyska dhexdhexaadka ah. In kasta oo saxnimadeedu aanay u fiicneen tan qaybaha kubbadda, waxay leedahay kharash aad u sarreeya{1}wax ku oolnimada xaaladaha u baahan daboolida goobaha shaqada ee waaweyn. Waa door muhiim ah oo lagu gaaro - dhaqaaq toosan oo baaxad leh ee otomaatiga warshadaha.
Rack iyo Pinion Linear Module waa doorashada ugu habboon{0}Module fogaanta tooska ah ee qalabka waaweyn sababtoo ah istaroog weyn, xawaarihiisa sare, iyo awooda culeyska xoogan. In kasta oo saxnimadeedu ay wax yar ka hoosayso kan kubbadaha, dhaqaalaheeda, isku halaynta, iyo fududaynta dayactirka ayaa ka dhigaya mid aan lagu bedeli karin dhinacyada sida warshadaha culus, saadka, iyo mishiinada marxaladda. Adigoo isticmaalaya nakhshad nadiifin ah oo xidhan{3}} xakamaynta wareegga, saxnaanta meelaynta waa la sii wanaajin karaa si loo buuxiyo shuruudaha sare ee xaaladaha codsiga.
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