Nidaamka Waxsoosaarka Dhammaadka Sare iyo Nidaamka Xakamaynta Tayada ee TallMan Robotics
Dhinaca Automation-ka warshadaha, TallMan Robotics waxay qaadataa "wax soo saarka saxda ah+ xakamaynta tayada ugu dambeysa" sida tartankeeda udub-dhexaadka ah, iyada oo ku tiirsan kooxda qalabka wax soo saarka sare -dhamaadka qalabka wax soo saarka iyo nidaamka xakamaynta tayada dhamaystiran. Aluminiumka iyo saxanka birta ee wax soo saarka asaasiga ah sida modules toosan, dhululubada korantada, yareeyayaasha RV, meeraha wareega ee godan, iyo yareeyayaasha meeraha, Tilmaamaha tooska ah, Kubbada Kubbada, Gearboxes, iwm, TallMan Robotics waxay ku guulaysatay xakamaynta silsiladda buuxda laga bilaabo farsamaynta heerka mikrometer ilaa ogaanshaha heerka nanometer. Nidaamkeeda mashiineed ee caqliga leh, oo ay mataleyso CNC, kaliya kuma jebinayo xadka saxda ah ee wax soo saarka farsamada saxda ah ee soo jireenka ah, laakiin sidoo kale waxa uu buuxiyaa shuruudaha adag ee isticmaalayaasha dhinacyada badan sida semiconductor, caafimaadka, hawada hawada, iwm. ee tayada sare leh ee qaybaha warshadaha iyada oo loo marayo xalal habaysan.
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TallMan Robotics waxa ay dhistay nidaamyo farsamayneed oo kala duwan oo CNC ah oo daboolaya shan isku xidhka dhidibka, -xawaaraha sareeyo, iyo leexinta wax-shiidka isku-dhafka:
1). Xarunta mashiinka isku xirka shan dhidib: Soo bandhigay Jarmal DMG MORI CLX 400 xarunta machining (saxnimada meelaynta ± 2 μm, ku celi meelaynta saxnaanta ± 1 μm), si gaar ah loogu talagalay mashiinka dusha adag ee module toosan aluminium aluminium frames. Qalabku waxa uu ku qalabaysan yahay -nidaamka magdhowga wakhtiga dhabta ah ee interferometers laser, kaas oo samayn kara shan dhidib oo ku xidhan wax shiida ee dusha rakibida moduleka, hubinta fidsanaan ka yar ama la mid ah 3 μm iyo xakamaynta dulqaadka ee ± 5 μ m kala fogaanshaha u dhexeeya boosaska rakibaadda tareenada hagaha. Habaynta qaabka fudfudud ee qaybaha toosan ee sida caadiga ah loo isticmaalo qalabka caafimaadka waxa uu gaadhaa 40% dhimista miisaanka jir iyo 25% korodhka qallafsanaanta iyada oo loo marayo shan dhidib-shiid ah oo ah aluminium aluminium ah oo darajada hawada sare ah (6061-T6).
2). Xawaaraha sare ee warshadaynta: Jabbaan Fanuc alpha -D14MiA sare-xarunta waxshiidista xawaaraha (xawaaraha lafdhabarta 40000 rpm) waxa loo isticmaalaa farsamaynta godadka saxda ah ee jidhada dhululubada korantada (aluminium alloy 6063). Qalabkani waxa uu qaataa tignoolajiyada magdhawga barokaca kulaylka, iyo marka la farsameeyo dhexroorka 8mm ee daloolka, saxnaanta kala fogaanshaha daloolku waxa ay gaadhi kartaa ± 3 μm, iyo qallafsanaanta dusha sare ee Ra waxa ay ka yar tahay ama la mid tahay 0.4 μm, buuxinta shuruudaha adag ee nadaafadda (ISO Class 5) iyo xidhitaanka dhululubada korantada ee loo isticmaalo qalabka semiconductor.
3). leexinta iyo wax-shiidka xarunta mashiinka isku dhafan: Swiss Baomei TECHNOPOLIS 300 rogid iyo milling xarun isku dhafan (isku dhafka dhidibka 12) waxaa loo isticmaalaa mashiin sax ah ee RV yareeya cycloidal axle. Marka la dhammaystiro dhammaan habka rogid, shiidid, iyo shiidid hal xajin, isku-xidhnaanta godka daloolka giraangiraha cycloidal waxaa la hubiyaa inuu ka yar yahay ama la mid yahay 5 μm, iyo qallafsanaanta dusha iliga ee Ra ayaa ka yar ama la mid ah 0.2 μ m. Marka la barbar dhigo mashiinnada nooca kala qaybsan ee dhaqameed, waxtarka ayaa la hagaajiyay 60%, iyo xasilloonida saxda ah ayaa la hagaajiyay 40%.
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1). Mashiinka goynta silig gaabis ah: The Japanese Shadick AQ325L qalabka goynta silig gaabis ah (habaynta saxnaanta ± 2 μm) waxa loo isticmaalaa samaynta profile iligga ee sare - gears sax ah (SCM435 saxan bir) on dhufto wareeg ah oo godan. Adigoo isticmaalaya fiilo naxaas ah oo dhexroorkeedu yahay 0.05mm, micro gears leh module of 0.5 ama ka yar ayaa lagu farsamayn karaa, oo leh qallafsanaanta dusha ilig Ra Wax ka yar ama la mid ah 0.8 μm iyo khalad hanuuninta ilig In ka yar ama la mid ah 8 μm, buuxinaya shuruudaha hawlgalka aamusnaanta ee goobaha wareega ee godan ama le'eg qalabka caafimaadka ee 4.
2). Furimaha shanta dhidibka ah:Mishiinka Shilida Schlafling ee Jarmalka (wax shiididda saxnaanta ± 1 μm) waxaa loo isticmaalaa shiida saxda ah ee sanduuqyada qoraxda meeraha. Shaagagga wax lagu shiido CBN waxa loo isticmaalaa in lagu shiido usheeda dhexe ee 20CrMnTi birta ka dib kaarburization iyo deminta (HRC60 ± 2), oo leh dulqaad dhexroorka usheeda dhexe lagu kantaroolo at ± 2 μm iyo wareeg ah In ka yar ama la mid ah 1 μm, hubinta in qalad gudbinta gear meeraha uu ka yar yahay ama la siman yahay 1 arc daqiiqo.
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Habka isku xirka moduleka toosan, xariiq wax soo saar caqli leh oo ka kooban Robot-ka Japan Fanuc ee iskaashanaya M-10iA/12 iyo nidaamka kormeerka aragga ayaa la soo bandhigay: Robotku waxa uu ku guulaysta riixitaanka saxda ah ee tareenada hagaha iyo slider iyada oo loo marayo dareemayaasha xakamaynta xoogga (isbedbedelka cadaadiska In ka yar ama la mid ah 5N), iyo 10 ee habka lagu ogaanayo kubbadda online-ka ah fur si loo hubiyo in dhawaaqa hawlgalka moduleka uu ka yar yahay ama la mid yahay 50dB iyo saxnaanta meelaynta ay ka yar tahay ama la mid tahay ± 0.005mm/m. Khadka wax-soo-saarka wuxuu qaataa nidaamka MES ee kormeerka-waqtiga-dhabta ah, hoos u dhigista wareegga wax-soo-saarka ilaa 45 daqiiqo unug kasta iyo xakamaynta heerka cilladda ee ka hooseeya 0.03%.
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1). Naqshad qaabdhismeed fudud: Jidhka ugu muhiimsan ee moduleka toosan wuxuu ka samaysan yahay aluminium aluminium aluminium aerospace 6061-T6 (xoogga xajinta 310MPa). Iyada oo loo marayo naqshadaynta kor u qaadida topology, qaab-dhismeedka gudaha "shinka malabka" ayaa lagu gaaraa. Ka dib shiidista CNC, cufnaanta ayaa la dhimay ilaa 2.7g/cm ³, xoog laabashadana waxa la kordhiyey ilaa 280MPa. Tiknoolajiyada goynta heerkulka hooseeya (-20 darajo qaboojin hawo qabow) ayaa loo isticmaalaa habaynta si loo xakameeyo qallafsanaanta kulaylka ee daawaha aluminium iyo in la hubiyo in fidsanaanta dusha rakibida xadiidka hagaha uu ka yar yahay ama la mid yahay 5 μm.
2). Habka daaweynta dusha sare:Jidhka dhululubada korantada waxa uu qaataa habka anodizing adag ( dhumucda filimka 25 μm, engegnaanta HV 500+), cufnaanta hadda waxa si sax ah u xakameynaya qalabka elektiroonigga ee CNC (15A/dm ² ± 10%), gaaritaanka qallafsanaanta dusha sare Ra In ka yar ama le'eg 0.8 μ m, tijaabinta iska caabinta milixda muddo ka badan 6 {0} deegaanka qoyan (huurka Ka weyn ama la mid ah 90% RH).
2.Precision Machining Technology for steel Plates
1). Habka daaweynta kulaylka Gear:Qalabka cycloidal ee yareeyaha RV wuxuu ka samaysan yahay SCM435 saxan bir ah (content carbon 0.35%), iyo ka dib markii vacuum carburizing iyo deminta (heerkulka 930 darajo ± 5 digrii, wakhtiga 4 saacadood), adkaanta dusha sare waxay gaartaa HRC62 ± 2 iyo adkaanta asaasiga ah waxay gaartaa HRC2 ± 35 digrii foornooyinka faakuumka, qallafsanaanta qalabka cycloidal waa in la hubiyaa in ay ka yar tahay ama la mid tahay 0.01mm, cadaadiska haraaga cadaadiska ee dusha iliga ayaa ka weyn ama la mid ah -500MPa, nolosha daalka ayaa kordhay in ka badan 10 jeer.
2). Farsamada shiidida saxda ah:Guryaha gearbox ee madal wareegta ah (SS400 saxan bir ah) waa dhulka iyadoo la adeegsanayo Furimaha Sare ee Sumitomo (xawaaraha madaxa 6000rpm) ee ka socda Japan, oo leh qallafsanaan dusha sare Ra Wax ka yar ama la mid ah 0.2 μm iyo siman Wax ka yar ama la mid ah 3 μ m. Kala shaqee tijaabiyaha qallafsanaanta Mahr ee Jarmalka ee ogaanshaha khadka si aad u hubiso in heerka daadinta sanduuqa gearbox ka dib kulanka uu ka yar yahay ama la mid yahay 0.01ml/min, buuxinaya heerarka nadaafadda ee warshadaynta cuntada (shahaadada FDA).
Hal-abuurka TallMan Robotics iyo Kobcinta Kartida ee Qalabka Habaynta
Tartanka ba'an ee sii kordheysa ee dhinaca otomaatiga warshadaha, TallMan Robotics waxay si qoto dheer u aqoonsan tahay in qalabku uu yahay qaybta udub-dhexaadka u ah si loo hubiyo tayada badeecada. Si loo buuxiyo shuruudaha tayada adag ee macaamiisha dhamaadka ah ee alaabta jawi adag, shirkadu waxa ay wadaa cilmi baadhis cusub iyo horumarin, si firfircoon u soo bandhigaysa{2}}Qalabka habaynta sare ee la yaqaan -qalabka habaynta dhamaadka, si joogto ah u cusboonaysiinta awoodaha habbaynta, oo waxa ay qaaday waddo horumarineed oo gaar ah.
TallMan Robotics waxay tixgelisaa cilmi-baarista hal-abuurka leh iyo horumarinta qalabka wax-soo-saarka cusub inay fure u tahay kobcinta tartanka. Shirkaduhu waxay dhisaan kooxo R&D ah oo xirfad leh si ay - cilmi baadhis qoto dheer ugu sameeyaan shuruudaha habaynta badeecadaha ee deegaanka aadka u daran, oo ay horumariyaan farsamooyinka habaynta ku haboon iyo qalabka xaaladaha adag ee shaqada sida huurka badan, daxalka xoogan, iyo ultra{2}}kulka sare. Tusaale ahaan, iyada oo laga jawaabayo shuruudaha sare ee kahortagga{4}daxalka qaybaha qalabka injineerinka badda, qalab daaweyn dusha sare ah ayaa la sameeyay. Iyada oo loo marayo hababka daahan cusub, lakab difaac cufan ayaa laga sameeyay sagxadaha aluminium iyo birta, taas oo si weyn u hagaajinaysa caabbinta daxalka buufinta milixda.
Isla mar ahaantaana, shirkaduhu waxay si dhow ula socdaan goynta{0}} tignoolajiyada cirifka leh ee warshadaha waxayna si firfircoon u soo bandhigaan{1}}Qalabka habaynta heersare ee la yaqaan-. Goobta shanta dhidibada ah ee mishiinada isku xirka, nooc cusub oo ah xarunta machining ka Germany ee Demage ayaa la soo bandhigay, kaas oo aad u horumarsan technology xakamaynta xasiloonida kulaylka oo ilaalin kara saxnaanta machining ee qaybaha heerka mikrometer xitaa in deegaan la isbedbeddelka heerkulka weyn. Marka la eego habaynta gaarka ah, qalabka goynta siligga heer sare ah oo gaabis ah oo laga keenay Japan ayaa la soo bandhigay, kaas oo si sax ah u xakameynaya luminta siliga elektiroonigga ah oo dabooli kara baahiyaha farsamaynta ee sare -qalabka saxda ah iyo qaybaha kale ee muhiimka ah ee jawiga adag, hubinta xasiloonida gudbinta iyo isku halaynta badeecadaha ee xaaladaha adag ee shaqada.
Iyada oo loo marayo cilmi-baaris cusub iyo horumarin iyo soo bandhigid qalab sare{0}}, TallMan Robotics waxay si joogto ah u cusboonaysiisaa awoodeeda habaynteeda. Codsiga aaladaha cusub iyo teknoolajiyada ma aha oo kaliya hagaajinta waxtarka wax soo saarka, laakiin sidoo kale waxay si weyn u wanaajisaa tayada alaabta. Tijaabada jilitaanka deegaanka heer kulka ee aadka u daran, moduleka toosan ee la cusboonaysiiyay iyo dhululubada korantada ayaa si degan ugu shaqayn kara inta u dhaxaysa heerkulka -40 darajo ilaa 120 darajo, oo leh xajin sax ah oo ka badan 98%; Qoyaanka sare iyo aashitada xoogga leh-Bey'ada saldhiga, yareeyaha RV ee sida gaarka ah loo daweeyay iyo madal wareegta ayaa hoos u dhigaysa heerka daxalka qaybahooda birta in ka badan 80%, si wayn u fidinaysa nolosha adeega badeecada oo si buuxda u buuxinaysa shuruudaha tayada sare{9}} macaamiisha dhamaadka sida hawada hawada iyo sahaminta badda qoto dheer ee alaabta ku jirta deegaan adag.
Nuxurka kore wuxuu muujinayaa dadaalka TallMan Robotics iyo guulaha laga gaaray qalabka farsamaynta.