CAM Roller Miisaska Wareega ee Godan

1

Unugga wadista:

"Isha" tamarta gelinta

Cutubka wadista waxa uu inta badan ka kooban yahay servo motor ama stepper motor iyo habka dhimista, masuulka ka ah bixinta awooda wareegta. Matoorku waxa uu ku xidhan yahay kamaradda kaamirada iyada oo loo marayo isku xidhka ama suunka isku midka ah, isaga oo u gudbinaya dhaqdhaqaaq wareeg ah habka kamarada. Si loo buuxiyo shuruudaha culayska kala duwan, unugga wadista waxa lagu lamaanayn karaa matoor awoodo kala duwan leh (sida 50W~750W servo motors), iyo wax soo saarka waxa lagu kordhin karaa qaabaynta saamiga dhimista (sida caadiga ah 1:10 ~ 1:100) si loo daboolo baahiyaha culayska fudud -xawaaraha ama culayska culus ee hooseeya-xawaaraha.

2

Habka Cam iyo roller: "dammaanad-la'aanta" ee xudunta gudbinta

Tani waa qaybta gudbinta xudunta u ah madal, taas oo go'aamisa saxnaanta gudbinta iyo xasilloonida. Kambuyuutarku waxa uu qaataa habayn sax ah -, qalooca kontuurka waxa loo nashqadeeyay si waafaqsan shuruudaha dhaqdhaqaaqa (sida wareegtada labiska iyo meelaynta tusmaynta); Rollers inta badan waa qaab dhismeed ama durbaan, laga sameeyay bir sare - birta sidata (sida SUJ2), dushana waa engeganyahay (engegan yahay ama la siman yahay HRC60) si kor loogu qaado caabbinta xidhashada. Rollers-ka badan ayaa si siman loogu qaybiyaa dhinaca gudaha ee leexinta, si dhow ula xiriira profile-ka kamaradda, oo ay dhaqaajiso wareegtada kamarada si loo wado leexinta si uu u wareego. Sababtoo ah xiriirka dusha sare ee u dhexeeya rullaluistemadka iyo kamarada, iyo baabi'inta nadiifinta iyada oo loo marayo naqshadaynta xiisadda hore, ma jiraan ku dhawaad ​​qalad soo noqoshada inta lagu jiro habka gudbinta, iyo saxnaanta meelaynta waxay gaari kartaa ± 10 arc seconds.

3

Wareegtada isdhaafsan:

taageero adag "skeleton"

Xirmooyinka isdhaafka ah waa qaybaha muhiimka ah ee taageera leexinta. Rollers-kooda gudaha waxaa loo habeeyey qaab iskutallaabta ah oo 90 darajo ah, waxayna isla mar ahaantaana u adkeysan karaan xoogag shucaac ah, xoogag axial ah, iyo daqiiqado rogroga (kuwaasi oo ay adagtahay in lagu gaaro kubbadda jeexdin qoto dheer ee caadiga ah ama xadhkaha riixaya). Giraanta gudaha ee wax-soo-saarka ayaa si adag ugu xiran wareegga wareegga, giraanta dibaddana waxay ku xiran tahay saldhigga. Iyada oo la adeegsanayo taam ahaanshaha faragelinta ama hagaajinta xoogga ka hor, waxay hubisaa in miisaska leexsan uusan lahayn wax isbedel ah oo ka hooseeya -wareejinta xawaaraha sare ama culeys culus. Adaggu wuxuu gaari karaa 100N/μ m ama ka badan, isagoo si wax ku ool ah u xakameynaya gariirka iyo leexinta.

4

Jadwalka bannaan:

"channel" oo loogu talagalay is dhexgalka shaqada

Jeexitaanka waa qaab dhismeed wareeg ah oo leh dalool bannaan oo ku yaal bartamaha (sida caadiga ah 20mm ~ 200mm dhexroorka, waxaa loo habeyn karaa cabbirro waaweyn), oo loo isticmaalo in lagu dhex maro fiilooyinka, tuubooyinka gaaska, fiilooyinka indhaha, ama faashashka meelaynta shaqada. Dusha sare ee tabeelaha waxaa lagu qalabeeyaa godadka istaroogga oo siman oo loo qaybiyey, kuwaas oo fududeeya rakibaadda rarka (sida qalabyada, qalabka tijaabada, iyo saamaynta dhamaadka gacmaha robotka). Walaxda inta badan waa sare -aluminium aluminium adag ah (sida 6061-T6) ama birta shubka ah, taas oo anodized ama la demiyo si loo hagaajiyo adkaanta dusha iyo xidhashada caabbinta.

5

Qaybaha caawimada:

nidaam dammaanad hawleed deggan

Oo ay ku jiraan dareemayaasha xaddidan (meelaynta asalka iyo ilaalinta xad-dhaafka ah), daboolada boodhka (si looga hortago siigada iyo qaboojiyaha inay soo galaan), is-dhexgalyada sifaynta (si joogto ah loogu daro dufan saliidaynaysa si loo yareeyo xidhashada), iwm. Qaar ka mid ah moodooyinka dhamaadka sare{1} sidoo kale waxay dhexgalaan dareemayaasha heerkulka iyo cutubyada kormeerka gariirka si loo gaadho dhabta ah - la socodka wakhtiga hawlgalka, hagaajinta cimriga qalabka iyo kalsoonida.

1

Saxnaanta meelaynta aadka u saraysa iyo saxnaanta meelaynta soo noqnoqda

Iyada oo la adeegsanayo gudbinta aan kala go'a lahayn ee kamaradaha kamaradaha iyo taageerada adag ee xadhkaha isdhaafka ah, saxnaanta meelaynta goobta waxa lagu xakamayn karaa ±5 30 ilbidhiqsiyo arc gudahood (1 arc second ≈ 0.00028 digrii), iyada oo ku celis saxnaanta meelayn ka yar ama la mid tahay ± 5 arc. Saxnimadani waa ku filan tahay inay buuxiso shuruudaha heerka-yar ee sida kormeerka wafer-ka ee semiconductor iyo isu-ururinta qaybaha indhaha.

2

Adayg sare iyo culays -Awood qaadis

Xirmooyinka isdhaafka ah waxay u adkeysan karaan culeysyada shucaaca (sida caadiga ah 500 ~ 5000N), culeysyada axial (300 ~ 3000N), iyo daqiiqadaha rogroga (10 ~ 500N • m). Gudbinta xidhiidhka dusha sare ee kamaradaha kamaradaha, xataa culaysyo culus ama wareeg sare - xawaaraha wareega (ilaa 300rpm), radial iyo axial runout ee wareega wareega waxa lagu xakamayn karaa 0.01mm gudahooda, iyada oo la hubinayo xasiloonida mishiinka ama habka tijaabada.

3

Sawaxan hooseeya iyo hawl-qabad siman

Sababtoo ah maqnaanshaha saameynta meshing gear iyo khilaaf inta lagu jiro habka gudbinta, qaylada hawlgalka ee madalku inta badan waa in ka yar ama la mid ah 60dB (u dhiganta mugga wada hadalka caadiga ah), iyo dardargelinta gariirka ayaa ka yar ama la mid ah 0.1g, taas oo ka dhigaysa mid ku habboon jawiga sida qalabka caafimaadka iyo qalabka shaybaarka ee xasaasiga ah buuqa iyo gariirka.

4

Ku habboonaanta is-dhexgalka ee qaab-dhismeedka godan

Daloolka dhexe ee bannaan wuxuu u oggolaanayaa dhuumaha inay si toos ah u dhex maraan, iyagoo ka fogaanaya xaddidaadda dhaqdhaqaaqa ee ay keento isku-xidhka dhuumaha ee goobaha wareegyada dhaqameed iyo fududaynta naqshadaynta fiilooyinka qalabka. Tusaale ahaan, qalabka alxanka ee otomaatiga ah, siliga alxanka iyo tuubada gaasta ka hortagga ayaa si toos ah loogu xidhi karaa qoryaha alxanka iyada oo la marayo godadka godan, taas oo yaraynaysa dhibaatooyinka faragelinta dhuumaha.

Taxane

CAM roller nooca godan madal wareeg ahs

Qaabka

TMW68

TMW90

TMW115

TMW215

TMW315

TMW415

Sawirro

Culayska naqshadaynta (kgs)

In ka yar ama la mid ah 80kg

In ka yar ama la mid ah 280kgs

In ka yar ama la mid ah 500kgs

In ka yar ama la mid ah 1600kgs

In ka yar ama la mid ah 2.5Tons

In ka yar ama la mid ah 4.5Tons

Inta ugu badan ee saxan wareeg ah (mm)

In ka yar ama la mid ah 500 mm

In ka yar ama la mid ah 900 mm

In ka yar ama la mid ah 1200mm

In ka yar ama la mid ah 2000mm

In ka yar ama la mid ah 2500mm

In ka yar ama la mid ah 3000mm

Nooca mootada

Qalabka Planetary+Matoorka Servo

Qalabka Planetary+Matoorka Servo

Qalabka Planetary+Matoorka Servo

Qalabka Planetary+Matoorka Servo

Qalabka Planetary+Matoorka Servo

Qalabka Planetary+Matoorka Servo

Matoorka qaabeynta

0.4kw/0.75kw

80 flange Servo

80/130 flange Servo

130/180 flange Servo

180 flange Servo

180 flange Servo

saamiga dhimista ee jirka wareega

1:20i

1:20i

1:20i

1:40i

1:60i

1:60i

daqiiqad rogan

400 N.m

625N.m

1028N.m

3500N.m

14000 N.m

30000 N.m

Qulqulka gelinta la oggol yahay

In ka yar ama la mid ah 30 Nm

In ka yar ama la mid ah 72 Nm

In ka yar ama la mid ah 90 Nm

In ka yar ama la mid ah 500 Nm

In ka yar ama la mid ah 500 Nm

In ka yar ama la mid ah 500 Nm

Qulqulka wax soo saarka la qiimeeyay

In ka yar ama la mid ah 600 Nm

In ka yar ama la mid ah 1440 Nm

In ka yar ama la mid ah 1800 Nm

In ka yar ama la mid ah 20000 Nm

In ka yar ama la mid ah 30000 Nm

In ka yar ama la mid ah 30000 Nm

Daqiiqad la oggol yahay ee firfircooni

75N.m

220 N.m

260 N.m

18000 N.m

Xawaaraha gelista la oggol yahay

2000 R/daqiiqo

2000 R/daqiiqo

2000 R/daqiiqo

1200 R/daqiiqo

2000 R/daqiiqo

2000 R/daqiiqo

Ku celi saxnaanta meelaynta

±5 arc - sekan

±5 arc - sekan

±5 arc - sekan

±5 arc - sekan

±5 arc - sekan

±5 arc - sekan

Meelaynta saxnaanta

±10 arc - sek

±10 arc - sek

±10 arc - sek

±10 arc - sek

±10 arc - sek

±10 arc - sek

Isku-duubnaanta Platform

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

Isbarbardhigga Platform

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

0.02mm

Nolosha saxda ah

20000 (dhaqdhaqaaq dhexmara)

Nooca qaab dhismeedka

rullaluistemadka kamarada + istalaabta rullaluistemadka

Heerka Ilaalinta

IP50

IP50

IP50

IP50

IP50

IP50

Miisaanka (kg)

16kg

24

45

120

200

300

Darawalka iyo Cable

Darawalka iyo fiilada ayaa la bixiyaa haddii ay bixiso Tallman Robotics Limited (Sida caadiga ah, waxaan habeynaa Delta, Inorance)

Saxan wareeg ah

La bixiyay haddii loo baahdo. (Sawir ay bixiyeen macaamiishu)

Dareemayaasha

Dareemaha korantada, biraha, taarikada dareemayaasha, boolal ayaa loogu talagalay xulashooyinka.

1

3C wax soo saarka elektarooniga ah:

xudunta u ah isu imaatinka saxda ah iyo tijaabinta

In wax soo saarka ee alaabta elektarooniga ah sida telefoonada gacanta iyo kombiyuutarada, dhufto ee loo isticmaalo indexing guddiga PCB iyo meelaynta (sida hagaajinta xagal inta lagu guda jiro qodista iyo dhajinta), xidhitaanka module screen iyo alignment ( saxnaanta meelaynta soo noqnoqda waxay u baahan tahay in ay ka yar ama la mid ah ± 10 arc seconds), iyo kulanka lens camera (hubinta alignment dhidibka indhaha). Tusaale ahaan, marka la isku xidho qayb kaamerada soo saaraha ee talefanka gacanta, madalku waxa ay kaxaysaa moduleka si uu ugu wareego xaglo kala duwan, oo waxa uu la shaqeeyaa nidaamka muuqaalka si loo gaadho sare -isku xidhka saxda ah ee muraayadaha iyo dareemayaasha, taas oo keenta in wax soo saarku ka badan yahay 99.5%.

2

Qalabka Makiinada Kontoroolka Tirada iyo Xarumaha Mashiinada:

"Mas'uuliyadda Saxda ah" ee dhidibka afraad

Sida dhidibka wareegga afraad ee qalabka mashiinka CNC, madal kaxeyn kartaa workpieces si ay u gaaraan machining xagal badan (sida wax lagu shiido, qodista, xardho), gaar ahaan ku haboon machining ee qaybaha qalooca adag (sida caaryada, qaybaha duulista). Tusaale ahaan, in processing ee caaryada saxda ah yar, madal waddaa wareegtada ee caaryada maran iyo, iyadoo la kaashanaysa dunta, gaadho 360 digrii ma goynta xagal dhintay, iyadoo sax ah processing of ± 0.005mm.

3

Qalabka caafimaadka:

dammaanad xasiloon oo loogu talagalay hawlgalka saxda ah

Qalabka tijaabada caafimaadka sida falanqeeyayaasha biochemical iyo qalabka CT, madal waxa loo isticmaalaa wareejinta iyo qaybinta saxaaradda muunada si loo hubiyo in si sax ah u beddelashada muunada u dhexeeya saldhigyada tijaabada ee kala duwan; Robots-ka qalliinka, madalku waxa uu u adeegaa sidii unug wareeg oo wadajir ah si loo gaaro hagaajinta wanaagsan ee qalabka qalliinka (sida kontoroolka xagasha qalliinka laparoscopic), isaga oo iska ilaalinaya saameynta gariirka farsamada ee saxnaanta qalliinka.

4

Wax-soo-saarka Semiconductor iyo Sawir-qaade:

Xiriirinta Furaha ee Xakamaynta Miisaanka Micro

Qalabka kormeerka wafer ee semiconductor, madalku waxay u kaxaysaa wafer si uu u wareego oo, iyada oo lala kaashanayo qalabka laysarka, wuxuu dhamaystiraa iskaanka cilada dusha sare leh saxnaanta meelaynta Wax ka yar ama la mid ah ± 5 arc; Qalabka alxanka xargaha ee unugyada sawir-qaadista, madalku wuxuu ogaanayaa wareegga iyo isku-habboonaanta unugyada, hubinta xiriirka saxda ah ee korantada alxanka iyo hagaajinta waxtarka beddelka unugyada.

5

Baakadaha iyo qalabka calaamadaynta:

matoorka waxtarka leh ee meelaynta xawaaraha sare-

Sare - khadadka wax soo saarka baakadaha dhamaadka (sida isqurxinta iyo baakadaha dawooyinka), madalku waxa ay wadaa wareegtada baakadaha waxayna la kaashataa mashiinada calaamadaynta si ay u dhamaystirto calaamadaynta wejiyada badan (sida calaamadaynta wareegyada weelasha cylindrical). Xawaaraha hawlgalku waxa uu gaadhi karaa 200rpm saxna calaamaddu waa ± 0.1mm, iyada oo buuxinaysa shuruudaha bilicda ee sare- baakadaha dhamaadka

Kiis

Shuruudaha

Xalka

Saamaynta

Khadka isku xirka dareemayaasha baabuurta ee gaarka ah

Si loo gaaro isu-ururinta saxda ah ee jajabyada dareemayaasha iyo qolofka birta ah, waxaa loo baahan yahay in qaladka toosinta ee u dhexeeya biinanka chips iyo interface qolof uu ka yar yahay ama la mid yahay ± 0.02mm, iyo wakhtiga wareegga kulanku uu ka yar yahay ama la mid yahay 2 ilbiriqsi kasta.

Qabo rullaluistemadka godan kamarad madal wareeg ah oo leh culays dhan 100kg iyo meelaynta saxnaanta ± 10 ilbidhiqsi, oo lagu lammaaniyo nidaamka meelaynta muuqaalka. Madalku waxa ay wadaa qolofka si uu ugu wareego xarunta kulanka. Ka dib markii nidaamka muuqaalku aqoonsado booska pin-ka, madalku waxay hagaajinaysaa xagasha si loo gaaro toosin sax ah, ka dibna cududda farsamadu waxay dhamaystirtaa ku habboonaanta saxaafadda.

Khaladka shirarka waxaa lagu xakameynayaa gudaha ± 0.015mm, wakhtiga wareeggu waa xasiloon yahay 1.8 ilbiriqsi kasta, iyo heerka isticmaalka qalabka ayaa kordhay ilaa 98%.

Qalab tijaabo ah oo muraayad indhaha ah oo gaar ah

Si loo tijaabiyo lebbiska cabbirka iyo dib-u-celinta tusmada muraayadda, muraayaddu waxa ay u baahan tahay in la hakiyo 5 digrii kasta gudaha xadka 360 darajo, iyadoo gariir ka yar ama la mid ah 0.001mm wakhtiga hakadku.

Dooro qallafsan kaamirada sare ee meerto wareega, ku xaqiiji meelaynta tusmaynta adoo isticmaalaya matoorka servo oo xidhan -maamulka loop, oo yaree faragalinta gariir dibadeed ee shoogga{1}} saldhiga nuugista.

Weynaanta gariirka inta lagu jiro hakad kasta waa in ka yar ama le'eg yahay 0.0008mm, iyo qaladka ku celcelinta ee xogta ogaanshaha ayaa ka yar ama la mid ah 0.5%, oo buuxinaysa shuruudaha sare - ogaanshaha indhaha ee saxda ah.